Sheet Metal
Plant Capacity

The maximum press tonnage at Unit I Vasai Phata is 150 tonnes — a hydraulic power press used for deep drawing, heavy blanking, and high-force forming operations. The full press line runs from 10T to 150T across 20 active machines, with press tonnage matched to material grade, thickness, and die force requirement on each job. Progressive die, compound die, form die, and deep drawing operations are all run on the floor simultaneously.

The 3000W fiber laser at Unit I Vasai Phata cuts Mild Steel (MS) up to 20mm, Stainless Steel (SS 304/316) up to 12mm, Galvanized Iron (GI) up to 4mm, Aluminium up to 8mm, and Brass and Copper up to 6mm. Dual assist gas — nitrogen (N₂) for oxide-free edges on SS and aluminium, oxygen (O₂) for fast cutting on MS — is available. Bed size is 1500×3000mm with ±0.1mm positional accuracy. Nitrogen assist edges are powder coat-ready without intermediate grinding.

The crane-operated Oven 3 at Unit I handles components up to 4×10×10 feet — the largest curing oven in the facility. It is specifically designed for oversized structural frames, fabricated assemblies, and long-run welded structures that standard batch ovens cannot physically accommodate. The crane-operated loading system allows heavy weldments to be loaded without manual lifting. Ovens 1 and 2 handle standard hardware batches and medium enclosures respectively.

Yes. Unit I Vasai Phata provides CNC press brake bending job work for outside clients — OEMs, fabricators, and sheet metal workshops. The CNC press brake runs at 100T / 3100mm bed with multi-axis back gauge and ±0.5° angular repeatability. Standard material range is 0.5mm to 12mm across MS, CR, GI, SS, and aluminium. Job work clients can supply their own laser-cut or sheared blanks for bending, or Aero Enterprises can supply material from Unit II stock. Contact Unit I for job work capacity and lead time.

Unit I Vasai Phata runs four multi-process inverter welding units capable of MIG, TIG, and ARC welding on MS IS 2062, CR IS 513, SS 304 and SS 316, GI IS 277, aluminium, brass, and copper. Two resistance spot welders are available for high-volume hardware and panel assembly. ASME and ISO compliant Welding Procedure Specifications are applied on all structural load-bearing joints. Dye Penetrant Testing is performed on every structural weld joint before powder coat conceals it.

The minimum batch size for power press stamping job work at Unit I depends on the die type and component complexity. For repeat orders on existing dies — minimum 500 pieces per run. For new progressive die tooling — minimum 2000 pieces per run to amortise die fabrication cost across the batch. Single-stage form or blanking dies can run at lower minimums from 200 pieces. Contact Unit I for a specific component, material specification, and target quantity for an accurate minimum order and tooling cost assessment.

Yes. Unit I Vasai Phata accepts powder coating job work for components fabricated at other facilities. The 7-tank pre-treatment line (degrease, rinse, phosphate conversion, passivation, final seal) processes incoming components before electrostatic application and curing. Full RAL colour spectrum is available. Class 5B cross-hatch adhesion compliance is verified on every production batch. Minimum batch weight is 50 kg per run. Pre-treatment is mandatory — components arriving with oil, rust, or weld spatter are pre-treated on the line before coating.