Unit I: Vasai Phata Production Floor

Plant Capacity

20 Power Presses | 3000W Fiber Laser | 7-Tank Powder Coat | CNC Bending

Stamping Division

Power Press
Line-Up

20 hydraulic and mechanical power presses from 10T to 150T running progressive die, compound die, deep drawing, blanking, and piercing operations simultaneously at Unit I Vasai Phata. Press tonnage is matched to each job based on material grade, thickness, and die force requirement. In-house die maintenance and first-off dimensional verification on every production run.

20
Total Active Presses
150T
Maximum Tonnage

Die Types Operated

Progressive Die
Compound Die
Deep Draw
Form Die
Restrike
150 TONHydraulic Power Press
1 nos
100 TONPower Press
1 nos
75 TONPower Press
1 nos
60 TONPower Press
1 nos
50 TONPower Press
2 nos
30 TONPower Press
2 nos
20 TONPower Press
6 nos
10 TONPower Press
7 nos
Finishing Division

Industrial
Powder Coating

7-tank chemical pre-treatment line, two electrostatic spray booths, and three thermostatically controlled curing ovens at Unit I. The largest oven is crane-operated at 4x10x10 ft, handling oversized structural frames and fabricated assemblies that standard batch ovens cannot accommodate. Class 5B cross-hatch adhesion compliance verified on every production batch.

7
Pre-Treatment Tanks
3
Curing Ovens
5B
Cross-Hatch Adhesion

Spray Booth

Electrostatic Powder Application with Industrial Extraction

2 nos

Oven 1

4 x 5 x 6 Ft — Standard Brackets and Hardware Batches

1 nos

Oven 2

4 x 8 x 4 Ft — Medium Enclosures and Formed Assemblies

1 nos

Oven 3 (Crane-Operated)

4 x 10 x 10 Ft — Oversized Structural and Fabricated Assemblies

1 nos

7-Tank Pre-Treatment Line

1000 Lt Capacity Per Tank — Degrease, Rinse, Phosphate, Seal

7 tanks
CNC Processing Division

Laser Cutting & Bending

CNC Press Brake

100T / 3100mm Bed, Multi-Axis Back Gauge, ±0.5° Repeatability

1 nos

Manual Press Brake

6.5 Feet Bed, Manual Back Gauge

2 nos

3000W Fiber Laser

1500x3000mm Bed, ±0.1mm Tolerance, N₂ & O₂ Dual Assist Gas, 20mm MS Max

1 nos
Shearing & Secondary Operations

10-Machine Secondary Division

CNC Shearing, Kachi Light-Gauge Cutting, Drill Tapping M3–M16, Surface Grinding

CNC Shearing MachineNC Back Gauge, Max 2500mm Width, 6mm MS / 4mm SS, ±0.2mm Parallelism
1 nos
Manual Hydraulic ShearingHeavy-Gauge Structural Blank Cutting
1 nos
Manual Mechanical ShearingStandard Batch Blank Preparation
1 nos
Kachi Light-Gauge CuttingThin Sheet Below 1.5mm — CR Strip, GI, Decorative SS
2 nos
Drill Tapping MachineM3 to M16 Standard Tap Range
4 nos
Surface Grinding MachineFlatness Correction, Weld Flush Grinding, Surface Finish Prep
1 nos
Welding Division

6-Machine
Welding Floor

Four multi-process inverter welding units running MIG, TIG, and ARC on MS, SS, GI, aluminium, brass, and copper, plus two resistance spot welders for high-volume hardware and panel assembly. ASME and ISO compliant Welding Procedure Specifications applied on all structural joints. Dye Penetrant Testing on load-bearing joints before powder coat conceals them.

MIG / TIG / ARCMulti-Process Inverter Units
Spot WeldingResistance Spot Welders
ASME / ISO WPSWelding Procedure Specification
DPT TestedDye Penetrant on Load Joints

Multi-Process Inverter Welding Unit

4 nos

MIG / TIG / ARC — MS, SS 304/316, GI, Aluminium, Brass, Copper. ASME / ISO Compliant WPS.

Resistance Spot Welder

2 nos

High-Volume Hardware and Panel Assembly. Nugget Diameter Verified by Destructive Peel Test.

Unit II: Dhumal Nagar

Raw Material
Stockyard

Unit II Dhumal Nagar is Aero Enterprises' certified primary steel stockyard. JSW and TATA certified coils and sheets in HR IS 2062, CR IS 513 (CQ, DQ, DDQ), GI IS 277, SS 304/316, and PO grade are held in simultaneous stock and verified against Mill Test Certificates on a 50-tonne certified digital weighbridge before release to Unit I production. No material enters the Unit I production floor without MTC verification at Unit II.

50-Tonne Certified Digital Weighbridge — Weight Transparency on Every Consignment
JSW and TATA Primary Mill Certified Stock — MTC on Every Consignment
HR IS 2062, CR IS 513 CQ/DQ/DDQ, GI IS 277, SS 304/316, PO Grade in Simultaneous Stock
Pan-India Logistics Coordination from Dhumal Nagar Logistics Desk
50T
Certified Weighbridge Capacity
JSW
and TATA Primary Mill Partner
MTC
on Every Consignment
ISO
9001:2015 Certified QMS
20

Active Power Presses

10T to 150T at Unit I

3000W

Fiber Laser

±0.1mm / 1500x3000mm Bed

7-Tank

Powder Coat Pre-Treatment

Class 5B Adhesion Compliance

ISO

9001:2015 Certified

Quality Management System

One Floor. Every Process.

20 power presses, 3000W fiber laser, CNC press brake, 6-machine welding division, 10-machine shearing and secondary operations, and a 7-tank powder coat system with crane-operated oven. All under one roof at Unit I Vasai Phata.

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Mill Test Certificates (MTC) Available Upon Request