Integrated Processing
20 Power Presses. 3000W Fiber Laser. 7-Tank Powder Coat. One Integrated Floor at Vasai Phata.
Our Capabilities
One-Stop Solution from Mill-Certified Sourcing to Surface Finishing
Power Press Stamping
"20 hydraulic and mechanical presses from 10T to 150T running progressive, compound, and deep draw dies for LED lighting, automotive, tracker OEM, furniture, and stationery component production at Unit I Vasai Phata."
- 20 Active Power Presses
- 10T to 150T Range
- Progressive & Compound Dies
CNC Multi-Axis Bending
"CNC press brake at 100T / 3100mm bed with multi-axis back gauge, two manual press brakes at 6.5ft, and power press form bending across the 20-press floor for complex profiles in MS, SS, GI, aluminium, brass, and copper."
- ±0.5° Angle Repeatability
- 3100mm Bed Length
- CNC + Manual + Press Bending
Industrial Powder Coating
"7-tank chemical pre-treatment line, two electrostatic spray booths, and three thermostatically controlled curing ovens up to 4x10x10 ft with crane operation for oversized structural assemblies and fabricated frames."
- 7-Tank Pre-Treatment
- 3 Ovens incl. Crane-Operated
- Class 5B Adhesion Compliance
Fiber Laser Cutting
"3000W CNC fiber laser on a 1500x3000mm bed cutting MS up to 20mm, SS, GI, aluminium, brass, and copper with nitrogen and oxygen dual assist gas for oxide-free or high-speed cutting depending on downstream process."
- 3000W / ±0.1mm Tolerance
- Nitrogen & Oxygen Assist Gas
- CAD/CAM Nesting Optimization
Shearing, Blanking & Secondary Ops
"10-machine division: CNC shearing, hydraulic shearing, manual shearing, two kachi light-gauge cutting machines for thin sheet below 1.5mm, four drill tapping units, and one surface grinding machine at Unit I."
- 10 Machines Total
- Thin Gauge Kachi Cutting
- Drill Tapping M3 to M16
Certified Welding
"6-machine welding division: four multi-process inverter units running MIG, TIG, and ARC on MS, SS, GI, aluminium, brass, and copper, plus two resistance spot welders for high-volume hardware and panel assembly."
- MIG / TIG / ARC / Spot
- 6 Welding Machines
- ASME / ISO Compliant WPS
Metallurgical Consultation
"36 years of floor-level metallurgical knowledge covering material grade selection, DFM review, nesting yield analysis, MTC verification, root cause failure analysis, and supply chain planning. ISO 9001:2015 certified."
- ISO 9001:2015 Certified
- DFM & Failure Analysis
- MTC Verification & Grade Optimization
From Coil to
Component
JSW and TATA certified coils enter at Unit II Dhumal Nagar and finished powder-coated precision components leave Unit I Vasai Phata. No subcontracting. No vendor handoffs. One integrated production system under one roof.
Mill-Certified Material Sourcing
JSW and TATA primary certified coils in HR, CR, GI, and SS verified against Mill Test Certificates at Unit II Dhumal Nagar's 50-tonne certified digital weighbridge.
Cutting and Blank Preparation
3000W fiber laser cutting, CNC shearing, hydraulic shearing, and kachi light-gauge cutting produce net-shape blanks to ±0.1mm before any forming operation begins.
Forming and Fabrication
20 power presses for stamping, CNC and manual press brakes for bending, and 6-machine welding division for structural and precision assembly at Unit I.
Surface Finishing and Dispatch
7-tank pre-treatment and three-oven powder coat system including crane-operated 4x10x10 ft oven. Class 5B adhesion verified on every batch before dispatch.
Solutions by Industry
LED Lighting
Housing shells, heat sink enclosures, driver compartment bodies, flood light mounting brackets, and mounting hardware requiring oxide-free laser cut edges, distortion-controlled thin-gauge welding, and UV-stable outdoor powder coat finishing.
Tracker OEMs
Structural mounting brackets, pivot arm assemblies, channel section profiles, and torque tube support weldments for solar tracker systems requiring high-strength structural joints, consistent angular geometry, and corrosion-resistant finishing for outdoor Maharashtra installation.
Automotive OEMs
Chassis brackets, body reinforcement components, skin panels, and deep-drawn structural parts in CR IS 513 DQ and DDQ grade for Tier-1 and Tier-2 automotive supply chain with MTC documentation and ASME compliant weld procedure records.
Furniture Manufacturers
Wall unit panels, frame weldments, shelf support profiles, folder brackets, and modular hardware components in CR and powder-coated MS requiring consistent RAL colour across multi-batch deliveries for finished furniture product assembly.
Stationery Manufacturers
High-volume precision stamped hardware, binding mechanism components, thin-gauge strip blanks via kachi cutting, spot-welded assemblies, and powder-coated finished parts for consumer-facing stationery product lines.
Industrial & General Fabrication
Custom enclosures, electrical panel bodies, HVAC support frames, industrial cabinet structures, pipe clamps, saddle hardware, and general engineering sheet metal components across all material grades with full fabrication sequence at Unit I.