Precision Metal Stamping
High-Volume Power Press Stamping Unit: 20 Presses, One Production Floor
Expertise and Experience
Aero Enterprises Unit I Vasai Phata operates one of the most densely equipped power press stamping floors in the Mumbai industrial corridor. With 20 hydraulic and mechanical presses ranging from 10 to 150 tonnes, we run progressive die, compound die, deep drawing, blanking, and piercing operations simultaneously across multiple client jobs in a single shift. Our stamping division serves LED lighting manufacturers, automotive OEMs, tracker OEMs, furniture manufacturers, stationery manufacturers, and precision sheet metal component clients who require consistent geometry, maintained tooling, and high-volume output without dimensional drift across the batch.
Why Our Process Wins
With 20 active power presses on a single production floor at Unit I, Aero Enterprises allocates press tonnage to each job based on material grade, thickness, and die force requirement rather than press availability. This tonnage-matching protocol eliminates under-forming and over-forming errors that produce dimensional variation across high-volume batches. In-house die maintenance ensures that tooling geometry is verified and corrected between production runs, not after a batch rejection.
Machinery at Unit I Vasai Phata
150T Hydraulic Press x1, 100T Power Press x1, 75T Power Press x1, 60T Power Press x1, 50T Power Press x2, 30T Power Press x2, 20T Power Press x6, 10T Power Press x7. Total: 20 Active Power Presses at Unit I Vasai Phata.
Full Machinery InventoryCore Capabilities
Verification Protocol
First-off dimensional inspection on all critical dimensions including hole pattern, blank profile, formed feature geometry, and overall component envelope before batch production is approved. Performed using calibrated digital calipers, height gauges, and profile templates against the approved drawing.
Hourly in-process batch sampling for gauge consistency, burr height monitoring, and hole diameter verification throughout the production run. Sampling frequency increases on worn tooling indicators.
Punch-to-die clearance measurement at defined intervals. Tooling approaching the upper clearance limit is replaced before the batch quality threshold is reached, not after a rejection event.
First-off bend angle verification on compound bending operations using calibrated angle gauges before batch bending begins.
Final surface integrity and dimensional audit on finished batch before transfer to powder coat or dispatch. Includes edge condition check, emboss depth check on form operations, and coating adhesion pre-check on degreased surfaces.
Source Material at Unit II
36 Years of Fabrication Experience
ISO 9001:2015 certified. JSW and TATA primary mill partner. Serving LED lighting, tracker OEM, automotive, furniture, and stationery sectors.
Unit I Capability
Machinery Deployment: 150T Hydraulic Press x1, 100T Power Press x1, 75T Power Press x1, 60T Power Press x1, 50T Power Press x2, 30T Power Press x2, 20T Power Press x6, 10T Power Press x7. Total: 20 Active Power Presses at Unit I Vasai Phata.. Managed within our primary production hub in Vasai Phata.
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Mill-Certified Steel Supply at Unit II Dhumal Nagar
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Aero Enterprises Production Infrastructure
20 Power Presses · 3000W Fiber Laser · 7-Tank Powder Coat · ISO 9001:2015