Flood Light Cradle and LED Light Mounting Bracket Manufacturer Mumbai | OEM Housing Parts Vasai
Unit I Vasai Phata manufactures premium stamped sheet metal components. Engineered with springback compensation, progressive die capabilities, and finished in our automated 7-tank powder-coating facility.
Component USP Summary
OEM-grade LED light mounting brackets stamped, CNC bent (±0.5°), and powder coated at Unit I Vasai. Springback-compensated U-form. UV-stable outdoor powder coat.
What Is a Flood Light Cradle (Trunnion Bracket) and Why Sheet Metal Quality Determines LED Performance
A flood light cradle, led light mounting bracket, or trunnion bracket is the internal or external sheet metal structural component in a flood light assembly that performs three simultaneous functions. First, it holds the LED driver or light engine in fixed position, maintaining optical alignment. Second, it acts as a heat conduction path. A cradle with poor thermal contact due to incorrect bend geometry creates a thermal resistance that reduces LED efficacy. Third, the bracket carries all mechanical loads: dead weight of the driver, vibration from wind, and thermal expansion cycling. LED flood lights are rated for 50,000 hours. The cradle must survive 50,000 hours of continuous cycling without dimensional drift. This is why cradle geometry, exact sheet thickness, ±0.5° bend radius, and 60-80 micron coating systems are engineering specifications, not procurement variables.
B2B Custom Production Timeline
Aero Enterprises shop floor schedule Vasai
DFM Review & CAD
Drawings imported to CNC program, checking sheet gauge, bend allowance, and tonnage calculations.
Laser / Die Stamping
For prototype runs, blanking is completed on our 3000W fiber laser. High volumes move to progressive mechanical dies.
CNC Bending
Formed on press brakes (100T/3100mm) using calculated springback compensation per material batch.
7-Tank Powder Coat
Alkaline degreasing, hot phosphating, and UV-stable polyester top coat at 60-80 microns DFT.
Engineering Data Matrix
| Standard Size / OD Range | Custom geometry per OEM drawing. Standard sizes from 50W to 400W flood light class. |
| material | MS IS 2062 Grade A or CR IS 513 CQ per OEM specification |
| thickness range | Mapped to fixture weight: 50W (1.5mm), 100W/150W (2.0mm), 200W+ (2.5mm), Stadium class (3.0mm+). |
| manufacturing process | 150T power press blanking (prevents edge micro-tears), CNC press brake forming (±0.5° trunnion alignment), vibratory deburr, 7-tank powder coat |
| bend angle accuracy | ±0.5 degrees on CNC press brake 100T/3100mm with back gauge positioning |
| hole pattern tolerance | ±0.2mm centre-to-centre for driver module and mounting hole patterns |
| coating system | 7-tank: alkaline degrease, rinse, acid pickling, rinse, phosphate conversion coat, rinse, UV-stable polyester powder coat 60-80 microns DFT |
| coating standard | Class 5B cross-hatch adhesion. UV-stable for outdoor flood light service life |
| finish options | RAL 9005 matt black (standard), RAL 9003 white, custom RAL on MOQ |
| production capacity | High-volume OEM supply. Progressive die stamping above 500 pieces per order. |
| lead time | First article within 7 to 10 working days from approved drawing. Production runs per schedule. |
Class Thickness & Mass Reference
Why Flood Light Bracket Quality Directly Affects LED Performance
A 100W LED flood light generates waste heat at the junction. The cradle is part of the thermal path. A mounting bracket with incorrect bend geometry that creates gaps introduces thermal resistance that raises driver operating temperature. Every 10-degree Celsius rise reduces driver lifespan by 50 percent. At Aero Enterprises, bracket bend geometry is verified on first-off samples against the OEM drawing with specific checks for flat contact surfaces before batch production is approved. The outdoor powder coat system with UV-stable polyester top coat at 60 to 80 microns DFT is specified because outdoor installations are subject to UV degradation and thermal cycling.
HSN & Commercial Billing Policy
Flood light cradles and mounting brackets manufactured from mild steel sheet are classified under HSN Code 7326 (other articles of iron or steel) for finished fabricated components. Raw MS sheet input is HSN 7209 for CR or HSN 7208 for HR. GST rate on fabricated sheet metal components under HSN 7326 is 18 percent. All commercial invoices from Aero Enterprises Unit I carry GSTIN 27AGCPK5633K1Z9 and HSN 7326.
OEM Applications for Aero Enterprises LED Light Mounting Brackets
Standard Grades Capability
MS IS 2062 Grade A
Primary structural grade for cradle bodies, driver housings, and mounting brackets. Correct for powder coated outdoor flood light applications. Mill-certified from JSW and TATA.
CR IS 513 CQ
Scale-free cold rolled surface for cradle components going directly to powder coat without surface prep. Tighter thickness tolerance for precision-fit driver module cradles.
GI IS 277 120 GSM
For bracket components in direct weather exposure where post-installation coating maintenance is not possible. Coastal and solar outdoor flood light applications.
Active Delivery & Logistics Coverage
Aero Enterprises delivers mill-certified fabricated items from Unit II Dhumal Nagar across active hubs in Maharashtra and pan-India.
Related OEM Components
Horizontal Production Capabilities
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SADDLE CLAMP / PIPE SADDLE CLAMP / HEAVY DUTY GI PIPE CLAMP / U CLAMP FOR PIPE
Springback-compensated stamping dies deliver true circumferential arc alignment within ±0.3mm of nominal pipe outer diameter. Complete wall contact prevents flange failure under heavy wind or dynamic fluid loads.
WALL UNIT DOCUMENT HOLDER BRACKET / SOP HOLDER / WALL MOUNT FILE FOLDER FRAME
Sheet metal wall unit document holder brackets with ±0.2mm A4/A5 slot tolerance, fully deburred internal edges, and 7-tank powder coat finish. OEM batch manufacturer in Vasai for stationery hardware and factory SOP display assemblers.
CAR SPOILER CLAMP / UNIVERSAL CAR SPOILER CLAMP / AUTO ACCESSORY BRACKET
Vibration-resistant car spoiler clamps stamped and CNC bent in Vasai. 1.2–3.0mm MS/GI with ±0.5° angular precision for universal and vehicle-specific rattle-free fitment, sealed with a 7-tank powder coating.
Material Strength & Engineering Tolerances
Technical Procurement: flood light mounting bracket sheet metal fabrication
Master the procurement variables for Flood Light Cradle and Mounting Bracket (Sheet Metal). Review our engineering team's deep dive into sheet metal fabrication.
Technical Q&A
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