Flood Light Cradle and Handle Manufacturer Mumbai | LED Lighting Components OEM Supplier Vasai

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LED Lighting Components
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Flood Light Cradle and Handle (Sheet Metal)

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LED Lighting Components

Technical Profile

Aero Enterprises Unit I Vasai Phata manufactures flood light cradles and handles for LED flood light, solar flood light, and stadium lighting OEMs. The cradle is the structural sheet metal component that holds the LED driver module, heat sink assembly, or light engine body within the flood light housing and transmits all mounting load to the outer bracket. At Aero Enterprises, flood light cradles are produced from MS IS 2062 sheet through hydraulic power press stamping, CNC press brake bending with springback compensation, and automated outdoor-grade powder coat finishing with UV-stable polyester top coat. We manufacture for 100W, 150W, 200W, and 400W flood light classes as well as solar flood light and outdoor LED flood light OEM programs. Made to OEM drawing with DFM review before production begins. Minimum order quantity applies. Contact Unit I production desk with your drawing and volume for process route and pricing.

“OEM-grade flood light cradles stamped, bent, and powder coated at Unit I Vasai Phata. Springback-compensated U-form. UV-stable outdoor powder coat. High-volume supply.”
Market Rate
₹20/ Unit
Min Gauge0.5 MM
Max Gauge6 MM
ApplicationsSpecificationsDelivery ZonesTechnical Q&A

Material Full Form

FLOOD LIGHT CRADLE / HANDLE

A flood light cradle or handle is the internal or external sheet metal structural component in a flood light assembly that performs three simultaneous functions.

HSN Code – Flood Light Cradle and Handle (Sheet Metal)

7326

Universal GST HSN for Flood Light Cradle and Handle (Sheet Metal) industrial fabrication in India.

Industry Benchmark Rate

₹20 / UNIT

Bulk order rates based on material index and batch volume.

What Is a Flood Light Cradle and Why Sheet Metal Quality Determines LED Performance

A flood light cradle or handle is the internal or external sheet metal structural component in a flood light assembly that performs three simultaneous functions. First, it holds the LED driver, heat sink, or light engine in fixed position within the outer housing, maintaining optical alignment of the LED array relative to the reflector or lens. Second, it acts as a heat conduction path between the LED module and the outer housing, contributing to thermal management of the LED junction temperature. A cradle with poor thermal contact due to incorrect bend geometry or surface condition creates a thermal resistance that reduces LED efficacy and accelerates lumen depreciation. Third, the cradle carries all the mechanical loads transmitted from the mounting bracket through the housing to the internal assembly: dead weight of the driver and optics, vibration from wind and installation, and thermal expansion cycling between day and night operating temperatures. LED flood lights are rated for 50,000 hours of operation. The cradle must survive 50,000 hours of continuous thermal and mechanical cycling without dimensional drift that misaligns the optics or loosens the driver mounting. This is why cradle geometry, sheet thickness, bend radius, and coating system are engineering specifications, not procurement variables.

MS Sheet Component Weight by Thickness for Flood Light Cradle Classes

Thickness1.5mm MS MM
Weight (KG)11.78 kg/m²
Weight (LBS)25.97 lbs/m²
Thickness2.0mm MS MM
Weight (KG)15.70 kg/m²
Weight (LBS)34.61 lbs/m²
Thickness2.5mm MS MM
Weight (KG)19.63 kg/m²
Weight (LBS)43.27 lbs/m²
Thickness3.0mm MS MM
Weight (KG)23.55 kg/m²
Weight (LBS)51.92 lbs/m²

OEM Applications for Aero Enterprises Flood Light Cradles

100W LED flood light internal driver cradle for commercial and industrial outdoor lighting
150W and 200W LED flood light heat sink cradle for high-bay and perimeter lighting OEMs
400W stadium flood light structural cradle for sports facility and infrastructure lighting
Solar flood light 100W driver and battery module cradle for off-grid outdoor lighting
Solar street light internal component cradle for municipal and highway lighting programs
Outdoor flood light handle and yoke assembly for wall-mounted and pole-mounted LED flood lights
LED flood light mounting handle for adjustable tilt bracket systems
Industrial flood light cradle for warehouse, factory, and logistics centre lighting
Construction site temporary flood light cradle for portable and semi-permanent installations
Agricultural and rural solar flood light cradle for outdoor area lighting without grid connection

Need this material fabricated? Unit I Vasai Phata handles the full sequence:

Power Press StampingCNC Multi-Axis BendingFiber Laser CuttingIndustrial Powder CoatShearing and BlankingCertified WeldingMetallurgical Consult

Available Production Grades

Manufacturing Grade Variations in Stock

Inquire Grade Capability
1

MS IS 2062 Grade A — Primary structural grade for cradle bodies, driver housings, and heat sink support brackets. Correct for powder coated outdoor flood light applications. Mill-certified from JSW and TATA.

Certified Fabrication Grade

2

CR IS 513 CQ — Scale-free cold rolled surface for cradle components going directly to powder coat without surface prep. Tighter thickness tolerance for precision-fit driver module cradles.

Certified Fabrication Grade

3

GI IS 277 120 GSM — For cradle components in direct weather exposure where post-installation coating maintenance is not possible. Coastal and solar outdoor flood light applications.

Certified Fabrication Grade

Why Flood Light Cradle Quality Directly Affects LED Flood Light Performance

A 100W LED flood light generates 8 to 12 watts of waste heat at the junction under continuous operation. The cradle is part of the thermal path between the LED module and the ambient air. A cradle with incorrect bend geometry that creates gaps between the driver module and the cradle surface introduces thermal resistance that raises driver operating temperature. Every 10-degree Celsius rise in driver temperature reduces LED driver lifespan by approximately 50 percent. A flood light rated at 50,000 hours with a thermally compromised cradle may deliver 20,000 to 25,000 hours in field. The OEM's warranty claim rate reflects this directly. At Aero Enterprises, cradle bend geometry is verified on first-off samples against the OEM drawing with specific checks for flat contact surfaces, driver module clearances, and mounting hole pattern accuracy before any batch production is approved. The outdoor powder coat system with UV-stable polyester top coat at 60 to 80 microns DFT is specified because flood light cradles in outdoor installations are subject to UV degradation, thermal cycling, and monsoon humidity. A single-coat powder finish without phosphate pretreatment will delaminate within 18 months on an outdoor LED flood light installation in the Mumbai coastal zone.

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Flood Light Cradle Material Weight Reference

Indicative MS sheet weight per running meter for cradle strip blanks: 1.5mm x 100mm strip = 1.18 kg/m, 2.0mm x 100mm strip = 1.57 kg/m, 2.5mm x 100mm strip = 1.96 kg/m, 3.0mm x 100mm strip = 2.36 kg/m. Formula: Weight (kg/m) = Width (m) x Thickness (mm) x 7.85 (MS density factor). Actual cradle component weight depends on developed length and cutout area. Aero Enterprises provides per-piece weight on first-article approval for OEM BOM documentation.

HSN Code and GST for Flood Light Cradles

Flood light cradles and handles manufactured from mild steel sheet are classified under HSN Code 7326 (other articles of iron or steel) for finished fabricated components. Raw MS sheet input is HSN 7209 for CR or HSN 7208 for HR. GST rate on fabricated sheet metal components under HSN 7326 is 18 percent. All commercial invoices from Aero Enterprises Unit I carry GSTIN 27AGCPK5633K1Z9 and HSN 7326 for fabricated flood light cradle components. Confirm HSN classification with your accounts team based on the specific component description on the purchase order.

Material Integrity

material
MS IS 2062 / CR IS 513 CQ
thickness
1.5mm to 3.0mm
process
Stamp + CNC Bend + Powder Coat
bend accuracy
±0.5 degrees
coating
UV-stable polyester 60-80 microns
adhesion
Class 5B cross-hatch
supply type
Made to OEM drawing
certifications
ISO 9001:2015

Full Steel Catalog at Unit II Dhumal Nagar

HR Coil and SheetCR Coil and SheetGI Sheet and CoilSS Coil and SheetPO SheetSecondary CR SheetSecondary HR SheetSecondary GI SheetSecondary SS Sheet
Integrated Infrastructure

Manufacturing Ecosystem

Aero Enterprises operates an integrated sheet metal production system across two specialised units in Vasai, Maharashtra.

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Strategic Supply Hubs

Aero Enterprises delivers mill-certified primary and secondary steel from Unit II Dhumal Nagar across the following zones. Pan-India logistics available on request.

Vasai EastVasai WestVirarNalasoparaMira RoadBhayandarThaneNavi MumbaiMumbai CentralAndheriBhiwandiPalgharBoisarTarapur MIDCSuratAhmedabadPuneNashikPan-India OEM Logistics
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Fabrication
Capabilities

Power Press Stamping

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CNC Multi-Axis Bending

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Fiber Laser Cutting

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Industrial Powder Coat

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Shearing and Blanking

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Certified Welding

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Metallurgical Consult

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Industries Served

LED LightingTracker OEMsAutomotive OEMsFurniture ManufacturersStationery ManufacturersIndustrial Fabrication

Technical Q&A

Verified Procurement Intelligence

What is a flood light cradle and what does it do?
A flood light cradle is the internal sheet metal structural component inside a flood light housing that holds the LED driver module, heat sink, or light engine in fixed position. It maintains optical alignment of the LED array, contributes to thermal management by conducting heat between the module and the housing, and carries all mechanical loads from the mounting bracket through the housing to the internal assembly. For LED flood lights rated at 50,000 hours, the cradle must survive continuous thermal and mechanical cycling without dimensional drift.
What material does Aero Enterprises use for flood light cradles?
Aero Enterprises manufactures flood light cradles from MS IS 2062 Grade A mild steel as the primary structural grade for powder coated outdoor applications, and CR IS 513 CQ cold rolled steel for cradle components requiring a scale-free surface for direct powder coat application without intermediate surface preparation. GI IS 277 at 120 GSM is specified for cradle components in direct weather exposure where maintenance access is limited. All material is JSW and TATA certified primary stock sourced through Unit II Dhumal Nagar with MTC on every consignment.
Does Aero Enterprises manufacture flood light cradles for 100W LED flood lights?
Yes. Aero Enterprises Unit I Vasai Phata manufactures flood light cradles for 100W, 150W, 200W, and 400W LED flood light classes, as well as solar flood light and outdoor LED flood light OEM programs. All production is made to OEM drawing with DFM review before production begins. Contact the Unit I production desk with your drawing, material specification, and required volume for a process route and pricing assessment.
What powder coat system does Aero Enterprises use on flood light cradles?
Flood light cradles at Aero Enterprises Unit I are finished on the automated powder coat conveyor line through a three-stage system. Stage one is alkaline degreasing and water rinse. Stage two is phosphate conversion coating to provide chemical and mechanical adhesion for the subsequent powder layer. Stage three is UV-stable polyester powder coat electrostatically applied and oven cured to 60 to 80 microns dry film thickness. UV-stable polyester is the mandatory specification for outdoor LED flood light components subject to direct sunlight, monsoon humidity, and thermal cycling between day and night temperatures.
What is the minimum order quantity for flood light cradles at Aero Enterprises?
For progressive die stamping production above 500 pieces per order, existing tooling is used where geometry permits. For new OEM geometries requiring die fabrication, tooling cost amortises across the production run and becomes negligible above 2,000 pieces per order. For prototype and first article requirements below 50 pieces, laser cut and bend processing is available at Unit I without tooling investment. Contact the Unit I production desk with your drawing and volume for an accurate process route and MOQ.
Can Aero Enterprises produce flood light cradles from OEM drawings?
Yes. All flood light cradle production at Aero Enterprises is made to OEM drawing. Every new component goes through DFM review covering material grade adequacy, bend sequence programming, hole pattern tolerance, and coating system specification before production is committed. DXF files are preferred for direct import into the CNC bending program and nesting software. First article is produced within 7 to 10 working days from drawing approval. Production scheduling is agreed at order confirmation.
How does cradle bend angle accuracy affect LED flood light performance?
Bend angle accuracy on the flood light cradle directly affects two performance parameters. First, optical alignment: a cradle bent to an incorrect angle shifts the LED module position relative to the reflector or lens, which changes the beam pattern and reduces luminous intensity in the target zone. Second, thermal contact: a cradle bent with incorrect geometry creates air gaps between the driver module mounting surface and the cradle, which introduces thermal resistance that raises driver operating temperature and accelerates driver degradation. Aero Enterprises CNC press brake produces plus or minus 0.5 degree bend angle repeatability with springback compensation built into the program per material thickness.
Does Aero Enterprises supply flood light cradles for solar flood lights?
Yes. Aero Enterprises produces cradle and handle components for solar flood light OEM programs including 100W solar flood light and solar street light applications. Solar flood light cradles carry additional design requirements compared to grid-powered LED flood lights because the battery and charge controller module must be integrated into the housing assembly. The cradle geometry must accommodate the specific battery form factor and provide adequate thermal separation between the battery module and the LED heat sink. Provide your OEM drawing and application details to the Unit I production desk for a DFM review and quote.
What is the difference between a flood light cradle and a flood light mounting bracket?
A flood light mounting bracket is the external structural component that attaches the flood light housing to the pole, wall, or structure and carries the full dead weight and wind load of the complete fixture. A flood light cradle is the internal component inside the housing that holds the LED driver, heat sink, or light engine in position within the outer shell. Both are sheet metal components manufactured at Aero Enterprises Unit I through the same stamping, bending, and powder coat sequence, but they serve different structural functions and carry different load requirements.
Can Aero Enterprises handle high-volume flood light cradle supply for OEM production programs?
Yes. Aero Enterprises Unit I operates 20 power presses from 10T to 150T simultaneously on the production floor, with progressive die capability for high-volume repeat component production. The CNC press brake handles precision bending at volume with consistent angular accuracy across the full batch. The automated powder coat conveyor line processes large batches through the complete three-stage finishing system without manual handling variation. OEM programs requiring weekly or monthly delivery schedules are accommodated through production scheduling agreed at order confirmation. Contact the Unit I production desk to discuss your volume, delivery frequency, and packaging requirements.

Aero Enterprises Production Infrastructure

20 Power Presses · 3000W Fiber Laser · 7-Tank Powder Coat · ISO 9001:2015

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Access mill-direct rates for Flood Light Cradle and Handle (Sheet Metal) from Unit II Dhumal Nagar. Bulk tonnage discounts and fabrication at Unit I Vasai Phata available under one commercial agreement.

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