LED FLOOD LIGHT CRADLE / MOUNTING BRACKET Manufacturer

Flood Light Cradle and LED Light Mounting Brackets Manufacturer Mumbai | Aero Enterprises

4.9/5 (198 REVIEWS)

Aero Enterprises makes flood light cradles and LED mounting brackets for lighting manufacturers. Our parts are made for secure fit, steady support, and outdoor use in flood lights, solar lights, and stadium fixtures.

Sheet Metal Fabrication Services Sheet Metal Stamping MS Sheet Flood Light Cradle Manufacturing Process Guide
Sheet Metal Component Overview

Details of Flood Light Cradle and Mounting Brackets

Aero Enterprises manufactures flood light cradles, and LED light mounting brackets for LED flood light, solar flood light, and stadium lighting. The cradle is the structural sheet metal component that holds the LED driver module and transmits all mounting load to the outer bracket. At Aero Enterprises, these mounting brackets are produced from MS sheet through 150T hydraulic power press stamping, power press bending with spring back compensation, and automated outdoor-grade powder coat finishing top coat. We map sheet thickness directly to fixture weight: 1.5mm for 50W, 2.0mm for 100W/150W, and 2.5mm+ for 200W heavy-duty housings. Made to order and custom bracket designs also manufactured.

Flood Light Cradle and Mounting Brackets
“Flood light cradles and LED mounting brackets with accurate stamping, clean bends, and durable powder coating for outdoor use.”
Estimated Price
₹20/ Piece
Availability : Made to Order
Buy Now
Component Specifications

What Is a Flood Light Cradle and Why Sheet Metal Quality Determines LED Performance

A flood light cradle, led light mounting brackets is the internal or external sheet metal structural component in a flood light assembly that performs three simultaneous functions. First, it holds the LED driver or light engine in fixed position, maintaining optical alignment. Second, it acts as a heat conduction path. A cradle with poor thermal contact due to incorrect bend geometry creates a thermal resistance that reduces LED efficacy. Third, the bracket carries all mechanical loads: dead weight of the driver, vibration from wind, and thermal expansion cycling. LED flood lights are rated for 50,000 hours. The cradle must survive 50,000 hours of continuous cycling without dimensional drift. This is why cradle geometry, exact sheet thickness, bend radius, and 60-80 micron coating systems are engineering specifications, not procurement variables.

Data Sheet for Flood Light Cradle and Mounting Brackets

materialMS, GI or CR as per requirement and specifications
thickness rangeMapped to fixture weight: 50W (1.5mm), 100W/150W (2.0mm), 200W+ (2.5mm), Stadium fixtures (3.0mm+).
manufacturing process150T power press blanking, power press forming, deburr, 7-tank powder coat
hole pattern tolerancecentre-to-centre for driver module and mounting hole patterns
coating system7-tank: alkaline degrease, rinse, acid pickling, rinse, phosphate conversion coat, rinse, powder coat
finish optionsblack (standard), white, custom RAL on MOQ
production capacityHigh-volume supply. Progressive die stamping above 500 pieces per order.
lead timeFirst article within 7 to 10 working days from approved drawing. Production runs as per schedule.
Component Applications

Applications for Aero Enterprises LED Light Mounting Brackets

Recommended industrial use cases and fabrication applications for Flood Light Cradle and Mounting Brackets.

100W LED flood light internal driver cradle for commercial lighting
150W and 200W LED light mounting brackets for high-bay lighting
400W stadium flood light trunnion brackets for infrastructure lighting
Solar flood light 100W driver and battery module holders
Solar street light internal component cradles
Outdoor flood light handle and yoke assemblies for pole-mounted LED lights
LED flood light mounting bracket for adjustable tilt systems
Industrial flood light housing parts for logistics centre lighting
Material Comparison

Why Flood Light Bracket Quality Directly Affects LED Performance

A 100W LED flood light generates waste heat at the junction. The cradle is part of the thermal path. A mounting bracket with incorrect bend geometry that creates gaps introduces thermal resistance that raises driver operating temperature. Every 10-degree Celsius rise reduces driver lifespan by 50 percent. At Aero Enterprises, bracket bend geometry is verified on first-off samples against the OEM drawing with specific checks for flat contact surfaces before batch production is approved. The outdoor powder coat system is specified because outdoor installations are subject to UV degradation and thermal cycling.

HSN & GST Classification

HSN Code of Flood Light Cradle and Mounting Brackets

Flood light cradles and mounting brackets manufactured from mild steel sheet are classified under HSN Code 7326 (other articles of iron or steel) for finished fabricated components. Raw MS sheet input is HSN 7209 for CR or HSN 7208 for HR. GST rate on fabricated sheet metal components under HSN 7326 is 18 percent.

Verified Client Feedback

What our Clients says about Flood Light Cradle and Mounting Brackets

Good fitting and clean finish. The parts were easy to use in our lighting assembly.

Amit Shah

Mumbai, MH

We received the brackets on time and the shape matched our requirement well.

Ravi Mehta

Thane, MH

Frequently Asked Questions

FAQ of Flood Light Cradle and Mounting Brackets

Aero Enterprises believe in keeping things clear and simple. Read through our common questions to understand our supply capabilities, standards, and procurement processes for Flood Light Cradle and Mounting Brackets.

Contact Aero Enterprises

What is a flood light cradle and what does it do?

A flood light cradle (or LED light mounting bracket) is the internal sheet metal structural component inside a flood light housing that holds the LED driver module, heat sink, or light engine in fixed position. It maintains optical alignment of the LED array, contributes to thermal management, and carries all mechanical loads from the mounting bracket through the housing.

What thickness of MS sheet is required for a 100W vs 200W LED flood light mounting bracket?

Thickness must scale with the die-cast housing weight and wind-load area. For standard 50W LED flood lights, 1.5mm MS IS 2062 is adequate. For 100W and 150W fixtures, 2.0mm thickness is the industry standard to prevent bracket flexing. For 200W heavy-duty fixtures and stadium lighting, we strictly specify 2.5mm to 3.0mm MS or GI to ensure the trunnion bracket does not fail under high-mast wind vibration.

What material does Aero Enterprises use for flood light housings and holders?

Aero Enterprises manufactures mounting brackets from MS IS 2062 Grade A mild steel as the primary structural grade for powder coated outdoor applications, and CR IS 513 CQ cold rolled steel for components requiring a scale-free surface. GI IS 277 at 120 GSM is specified for cradle components in direct weather exposure.

What powder coat system does Aero Enterprises use on flood light cradles?

Brackets at Aero Enterprises Unit 1 Manufacturing / Fabrication Unit are finished on the automated powder coat conveyor line through a three-stage system. Stage one is alkaline degreasing. Stage two is phosphate conversion coating to provide chemical adhesion. Stage three is UV-stable polyester powder coat electrostatically applied and oven cured to 60 to 80 microns dry film thickness.

What is the minimum order quantity for LED light mounting brackets at Aero Enterprises?

For progressive die stamping production above 500 pieces per order, existing tooling is used where geometry permits. For new OEM geometries requiring die fabrication, tooling cost amortises across the production run and becomes negligible above 2,000 pieces per order. For prototype requirements below 50 pieces, power press blanked and bend processing is available.

Can Aero Enterprises produce flood light brackets from OEM drawings?

Yes. All LED light mounting bracket production at Aero Enterprises is made to OEM drawing. Every new component goes through DFM review covering material grade adequacy, bend sequence programming, hole pattern tolerance, and coating system specification. DXF files are preferred for direct import into the power press bending program.

How does bracket bend angle accuracy affect LED flood light performance?

Bend angle accuracy directly affects two performance parameters. First, optical alignment: an incorrect angle shifts the LED module position, reducing luminous intensity. Second, thermal contact: incorrect geometry creates air gaps between the driver module and the cradle, raising driver temperature. Aero's power press produces ±0.5 degree bend angle repeatability.

What is the difference between a flood light cradle and an external trunnion bracket?

A trunnion bracket or external mounting bracket attaches the flood light housing to the pole or wall and carries the full dead weight. A flood light cradle is the internal component that holds the LED driver or light engine in position within the outer shell. Both are sheet metal components manufactured at Aero Enterprises Unit 1 Manufacturing / Fabrication Unit through the same stamping and power press bending sequence.

Get Your Flood Light Cradle and Mounting Brackets Today

Flood light cradles and LED mounting brackets with accurate stamping, clean bends, and durable powder coating for outdoor use.

Sheet Metal ComponentsGet Instant Quote